ROYAL MASTER GRINDERS BOOTH N-6626

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Machine Highlights

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TG-12x4 Servo Cycle

  • Designed with a Schneeberger Ball screw and servo Motor for Infeed Positioning. Optional Glass scale for closed loop positioning
  • Dressing options including standard over the wheel template, automatic dressing with templates, or over the wheel CNC Dressing. All dressing is programmable, no hydraulics
  • Easy to use touch screen control with innovative two panels visible at any time
  • Programmable infeed cycles can be saved with Unique file names
  • Various types of Automation are compatible including robotics
TG-12×4 Servo Cycle
  • Post Process Gauging with Feedback optional
  • Clean and uncluttered look
  • Grinds to .000040” ( 1 Micron ) Straight and RoundGrinds to .000040” ( 1 Micron ) Straight and Round
  • Optional Granite Bed
  • Various Enclosures and Mist collection available

TG-12x4 Thrufeed Microsize

  • Dressing is done by programmable Stepping Motors, no hydraulics
  • .000004” glass scale and digital readout with the thrufeed microsize
  • Optional Granite Bed
  • Clean uncluttered look
  • Servo Motor Regulating Wheel Drive is standard Equipment
TG-12x4 Thrufeed Microsize Gray Background
  • Ideal for Grinding with Fine Grit Diamond Grinding Wheels for Carbide Grinding
  • Easy Regulating wheel positioning using the Pulse Generator
  • Using a pulse generator to achieve .00001” (.00025mm) sizing Incrementations as an alternative to the standard .0001“ dial indicator

Generation X CNC Micromachining System

  • Basic Three Axis or up to 7 Axis of CNC control to grind you most complex forms
  • Grind down to .0008” diameter, up to .250” Diameter
  • Radii, flats, threads, spheres, no shape is impossible with the GX
Generation X CNC Micromachining System
  • .1 Micron resolution on the diameter and length axis, .5 degree on the rotational axis
  • Various loading options available including Spool, cut to length and Robotic
  • Applications include Endodontic Files, Dental Fiber Posts, and many other micromachines parts

TG-12x4 Hi-Accuracy System with CNC Dressing and Robotic Loading

  • 7 axis of CNC control makes this a highly versatile and productive centerless grinding system
  • Ergonomic enclosure contains mist as well as adheres to various safety protocols
  • Fanuc Robot to load and unload the part
  • Innovative Pallet Stacking maximizing floorspace and available raw material
TG-12x4 Hi Acc CNC Gray Background
  • Gauging With Feedback to the machine’s control for compensations and part diameter trending
  • Starrett Granite surface plate machine bed lapped to .0002” over the entire surface
  • Automatic Wheel Balancing and Acoustic Emissions sensing
  • Intuitive touchscreen Contrrol making it easy to operate and program. Dressing can be programmed in a point to point configuration using the wizard or in straight G code operation

TG-12x4 Hi-Accuracy System UR5 Collaborative Robotic Loading

  • Versatility for Medium to low production parts is the key to this system
  • Collaborative UR5 robot with a ONRobot Electric End effector
  • Pallets are easily designed by Kaiser Manufacturing with Kaizen Foam
  • 3D print your end of arm tooling that is required for maximum flexibility of the system
  • Move the Robot Station out of the way on two bearing slides to conveniently access the machine for wheel and set-up change overs
  • Grind parts down to .002” Diameter up to 1.5”
  • Other types of feeding available including step feeders and conveyors
TG-12×4 Hi-Accuracy System UR5 Collaborative Robotic Loading
  • Integrate post process gauging
  • 24” touchscreen control with three panel screens giving the most flexible control in the industry
  • Starrett Surface plate granite
  • Compensation in .00001” increments
  • Dressing Options include
  • Standard Template Tracing Over the Wheel
  • Automatic and Programmable Template Tracing over the wheel Dressing
  • Automatic Template Dressing
  • Over the Wheel CNC
  • Horizontal CNC for the Grinding wheel using either a Rotary Diamond Disk or Diamond Too

Royal Master Needle Grinding System

  • Grind Orthopedic K Wires with a smooth burr free finish with no Oxide as found when Electrochemical Grinding
  • 12” x 20” Wide Grinding Wheel. Fanuc Robot part manipulation with EOAT designed and Patented by Royal Master
Royal Master Needle Grinding System
  • Integrated Coolant tank
  • Automatic Dressing
  • Fully autonomous system with loading and unloading as well as gauging
  • Compact Machine design with Zanite+ Cast Polymer Base

Royal Master TG-12x8 Hi-Accuracy Centerless Grinder

  • Grind parts down to .002” Diameter up to 3.0”
  • 12” Diameter 8” Wide Grinding Wheel, 8” diameter 8” wide Regulating wheel
  • Straddle Bearing Design on both grinding and regulating wheels
  • Other types of feeding available including step feeders and conveyors
  • Integrate post process gauging
  • 24” touchscreen control with three panel screens giving the most flexible control in the industry
TG 12x8 Hi Accuracy
  • Starrett Surface plate granite
  • Compensation in .00001” increments
  • Dressing Options include
  • Standard Template Tracing Over the Wheel
  • Automatic and Programmable Template Tracing over the wheel Dressing
  • Automatic Template Dressing
  • Over the Wheel CNC
  • Horizontal CNC for the Grinding wheel using either a Rotary Diamond Disk or Diamond Too

Royal Master TG-12x8 Thrufeed Centerless Grinder

  • Grind parts down to .002” Diameter up to 3.0”
  • Run a Conventional abrasive grinding wheel or vitrified CBN wheel that is diamond tool dressable.
  • Run at higher spindle speeds to maximixe thruput, for example at 9000 surface feet per minute with multi-grit stages across a vitrified CBN wheel face
  • Step Feeder automation is efficient to feed the beast up to 8000 ppm
  • The grinder is equipped with a standard Starrett surface plate Granite Bed
TG 12x8 Thrufeed Centerless Grinder Gray Background
  • Spindle Design engineered with Timken for the most robust system. Confirmed by FEMA Analysis by Timken engineers
  • Stepper motors and ball screws to our dressers for programmable traverse rates as standard equipment
  • Regulating wheel servo drive with 170 foot pounds of continuous torque, with a 10:1 gearbox
  • 10HP Main Motor with Optional 15hp

MACHINE SHOWCASE

Explore all of our machines

TG-12×4 Servo Cycle
TG-12×4 Thrufeed Microsize
Generation X CNC Micromachining System
TG-12×4 Hi-Accuracy System UR5 Collaborative Robotic Loading
Royal Master Needle Grinding System
Royal Master TG-12×8 Hi-Accuracy Centerless Grinder
TG 12x8 Thrufeed Centerless Grinder
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Royal Master Grinders, Inc.
143 Bauer Drive
Oakland, NJ 07436

mailbox@royalmaster.com
www.royalmaster.com